Vitrified Bond Diamond Grinding Wheels






Vitrified Bond Diamond Wheels
- Good Heat Resistance
- Sharp Cutting,
- High Grinding Efficiency
- Almost No Need for Dressing
Ceramic binder is our company’s main product,
Vitrified bond diamond grinding wheel is made from diamond powder as the main material, ceramic, glass or microystalline glass as the bonding agent, by mixing, pressing, sintering, dressing, and other technologies.
It is used in the grinding of PCD, PCBN, tungsten carbide, ziconia, alumina, silicon carbide, boron carbide, and other cutting tools such as milling cutters, drills, and reamers.
Features of Vitrified Bond Diamond Grinding Wheels
It can adapt to the effects of various coolant.The shape retention of grinding wheel is good when grinding, resulting in high precision in grinding the workpiece.
Compared with corundum and silicon carbide grinding wheels, it has stronger grinding force, lower grinding temperature, and less grinding wheel wear.
Compared with resin bond diamond wheels, the bonding strength between vitrified binder and diamond is higher.
Compared with metal bond diamond grinding wheels, it has better self sharpness.
There are many pores in the grinding wheel, which are good for chip removal and heat dissipation.The self sharpening of grinding wheels is relatively good, and the interval between dressing is long, making dressing easier.
Preparation Technology of Vitrified Bond Diamond Wheels
Firstly, the vitrified binder is mixed with synthetic diamond abrasives for cold pressing, and then the embryo is sintered at high temperature.
The vitrified binder is melted or softened at high temperature, making the diamond abrasives wet, wrapped, and bonded. After cooling, the grinding block and substrate are bonded, and then subjected to edge sharpen and dress to obtain the finished vitrified bond diamond grinding wheel.
Performance comparison of diamond grinding wheels with various binders
Type of Binder | Self-Sharpening | Sharpness | Life | Dressing Difficulty | Price |
Metal | 3/5 | 3/5 | 3/5 | 5/5 | 4/5 |
Resin | 5/5 | 4.5/5 | 3/5 | 1/5 | 2.5/5 |
Vitrified | 5/5 | 5/5 | 4/5 | 1/5 | 4/5 |
Electroplated | 4.5/5 | 5/5 | 3/5 | 0.5/5 | 4/5 |
Metal-Resin | 4/5 | 4.5/5 | 5/5 | 3/5 | 5/5 |
Resin Diamond VS CBN grinding wheels
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