Coated Superabrasives Tools

Coated Superabrasives Tools

  • Diamond Sanding Belts
  • CBN Abrasive Belts
  • Diamond Flap Wheels
  • Diamond Hand Polishing Pads
  • Diamond Sanding paper

Coated superabrasives tools are a kind of soft but strong tool, Widely used.

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Coated superabrasives tools refer to the abrasive( diamond or CBN) is bonded to the flexible substrate by bonding agent.

There are mainly abrasive belts, spiral bands, flap discs, polishing pads, hand pads, grinding discs, polishing papers. There are resin bond abrasive belt and electroplated abrasive belt according to manufacturing technology.

There are two main types of superhard abrasives:Diamond and CBN

Diamond Abrasives

Diamond coated abrasives are widely used for polishing hard and brittle materials such as stone, building materials, glass, special ceramics, monocrystalline silicon, polycrystalline silicon, gemstones, silicon aluminum alloys, tungsten carbide, etc. The diamond abrasive belts are widely used in the thermal spraying industry.

CBN coated abrasives are mainly used for grinding black metals, such as alloy steel, heat-resistant steel( titanium alloy, nickel based alloy, cobalt based alloy), stainless steel, and alloy steel with high hardness). They are also can be used for processing complex surface( gear cutters, high-precision gears, blades).

CBN Aabrasives

Catagories of Coated Superabrasives Tools:

Mainly types according to the binder, manufaturing technology and abrasive

Diamond sanding abrasive belt
Diamond Sanding Belts
CBN Abrasive Sanding Belts
CBN Sanding Belts
Electroplated Diamond Flap Wheel
Diamond Flap Wheels
Electroplated Diamond sanding paper
Diamond Sanding Paper
Electroplated Diamond Flap Disc
Diamond Flap Disc
Diamond Quick Change Disc
Diamond Quick Change Disc
Diamond Polishing Hand Pads
Diamond Sanding Blocks
Electroplated Diamnd Polishing pads
Diamond Polishing Pads

Structure of Superabrasive Coated Tools

The superhard coated abrasive tool is composed of substrate, superhard abrasive, and bonding agent, and the arrangement form of abrasive must follow certain rules.

Superhard abrasives: diamond and CBN

Resin bond and metal electroplated technology. The resin superhard abrasive belt is made by mixing bonding agent and abrasives, and is scraped through dispensing or prepared graphic templates. The electroplated technology is made by electrodeposition.

Diamond Flap Wheel Disc

Arrangement of Superabrasives

The arrangement of abrasive planting sand include dot shaped, X-shaped, arrow shaped, V-shaped, etc.

It has a significant impact on grinding. The single superhard abrasive particle serves as one grinding unit, and several abrasive particles together form a grinding small unit in the sand planting pattern. Each grinding small unit is distributed on the surface of the abrasive cloth, forming numerous sharp edges during the working process.

The arrangement of abrasive planting sand include dot shaped, X-shaped, arrow shaped, V-shaped, etc.

It has a significant impact on grinding. The single superabrasive particle serves as one grinding unit, and several abrasive particles together form a grinding small unit in the sand planting pattern. Each grinding small unit is distributed on the surface of the abrasive cloth, forming numerous sharp edges during the working process.

For rough grinding, superabrasive coated grinding tools with aggressive teeth such as arrow teeth are chosen, while for fine grinding, dot isothermal teeth shaped are used.

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